Build Your Own Toolbox

This Instructable shows you how to build your own toolbox.  The one I built is for kids, but it could also function as a window planter if you drilled some drain holes or a storage box.   Regardless of what you use it for, it is a simple weekend project that will allow you to have fun with the kids and use power tools!!!

Step 1: Gather Materials

Tools you'll need
Saw
Hammer
Drill & bits
Clamp
Nail Set
Sandpaper

Hardware
1x6 board
3/8 dia. dowel
fasteners (#6 drywall screws)
nails (#6)

Step 2: Cut and Drill

Cut the 1x6  (3/4" x 5 7/16" for those who want the actual measurements) into pieces needed. For the one I made I cut the parts as follows:

qty 1 - bottom piece 15 1/4"
qty 2 - side piece 16 3/4"
qty 2 - end piece 10" 

 qty 1 - dowel 16 3/4"

Drill pilot holes around the edges as shown. I used a counterink bit so the screws will be flush with the surface once assembled.

Step 3: Dry Fit Up/Assembly

Assemble the toolbox using the clamps as shown.  You do not have to use bar clamps, but it is recommended to ensure a good fit.  My little helpers and I drilled pilot holes into the bottom and ends of the toolbox.

(Before letting children handle wood it is important to sand down any burrs and splinters.  Also, make sure kids understand proper shop safety -- safety glasses, rotating equipment, sharp points, etc.)

After the pilot holes are drilled you may disassemble. Use wood glue around the mating faces and reassemble, then insert your fasteners.  I did not use wood glue as this will probably not see heavy wear and tear.  For fasteners you can use wood screws, nails, or whatever.  I used some drywall screws b/c they were readily available.  Install the dowel rod and secure with the nails.  Use a nail punch to put the nail below the surface. 

Step 4: Decorate

Once assemble decorate any way you want. 

Thanks Papa for your help.