Introduction: Cardboard Bird Man Costume With Wings
We made a costume out of cardboard for my son. It has articulating wings and helmet. I was able to make this in about 5 hours since i have a laser cutter and CAD software at my business, www.salient-tech.com
Step 1: Design and Cutting the Pieces.
- I drew this up in Solidworks
- measured my son
- picked good places for wing articulation based on his arm length
- designed 3 sizes of feathers just to fill in the main parts
- Cut out the pieces
- you could use a blade.... i happen to have a laser... so that helps.
Step 2: Building the Wings and Chest Piece
- I bolted the wing pieces together
- use large washers so they don't rip cardboard
- super glue or lock tight nuts in place
- Make straps
- I used gorilla tape
- the waist straps use the restickability of the tape
- Layer feathers starting on the bottom
- Wrist straps are large enough to slide hand in and out
- Head hole needs to be big enough for head too
I used industrial strength hot glue, packing tape and gorilla tape
Step 3: Making the Bird Man Helmet
- Start with helmet straps and build off of that
- Attach beak and eye parts
- layer feather and ear parts
I used industrial strength hot glue, packing tape and gorilla tape
Step 4: Have Fun!
- I added a few more feathers
- Make sure everything fits
- Have fun!