Introduction: Custom Sanding Block
I needed a narrow flexible sanding block for delicate, curvy wood projects.
Step 1:
This works great for curvy wood if you want to make something like this knife handle.
Step 2:
I first went down and got a loop sanding belt from one of those cheap tool stores, like at the "Harbor"
Step 3:
I measured the loop to get the right length of my block
Step 4:
Then I drew out the curve that I wanted and a reverse curve for my hand grip, handle area
Step 5:
Trace the design onto a piece of wood the same thickness as the sanding belt and cut it out with a scroll saw. It's best to use a narrow blade with fine teeth. This will make less splintering and require less sanding to clean it up.
Step 6:
I put the cut piece to the sander to clean up the sharp edges and reduce splinters.
Step 7:
I test out the sanding belt on the new block. It seems to be a bit loose, so I cut a small splint to shim it up.
Step 8:
After the spacer is cut, the belt tension can be adjusted by sliding it up or down the curve, Now go and make something really cool.