Introduction: DIY Modern Chair
In this instructable, I made this modern chair.
For more information, and extended step-by-step instructions, check out the video.
Enjoy!
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Step 1: Cutting
Here are the measurements that I used for this chair:
Minwax Gel Stain " Hickory" http://amzn.to/1OK9gVm
Chair Dimensions: Arms, left and right
(4) -Top & Bottom = 30 inches
(4) - Front Back = 24 inches
Seat box
(2) Front & Back = 27 inches
(2) Sides = 22 1/8 inches
(5) Middle Support = 22 1/8 inches
Back
(1) Top = 27 inches
(2) Sides = 18 1/8 inches
(5) Middle Support = 24 inches
4 and 1/4 inches x 6 in bolts 4- Washer 4- Lock washer, Lots of 3-inch screws
Mounting Bolts holes
Top hole in the arm rest is 7 inches from the back.
Lower hole in the leg is 15 inches from the floor.
Step 2: Prepping the Side Arm
To construct the two arms, I notched a section in the 2x4. This is only done for top and bottom. Refer to the 30-inch piece of wood. The notched-out section will seat the 24-inch piece of wood, which is for the front and back.
(See photo for a visual.)
On the opposite side of the notched section, mark two pilot holes for the screw. Do this on both ends of all the 30- inch 2x4.
Step 3: Assembling the Arms
Clamp and screw the 2x4 together, as shown.
You will end up with two identical pieces.
Step 4: Constructing the Seat
Assemble the seat with glue and screws. Rip a 2x4 in half so that it fits in the seat framing. This will be used to support the seat bottom inserts. (See measurements below.) Do not attach the middle inserts yet.
(2) Front & Back = 27 inches
(2) Sides = 22 1/8 inches
(5) Middle Support = 22 1/8 inches
Step 5: Drilling the Pass Through Bolt
Locate the front side of the box built in Step 4. The front should be measured at 27 inches.
Use a scrap piece of 2x4 to gauge where the leg should bolt though. (See the reference line I have marked in the photo.)
Find the center within the reference line and drill a 1/4-inch hole.
Next drill a 1/4-inch hole in the arm 15 inches from the ground. It's important to keep the hole as straight as possible.
Step 6: Attaching the Seat to the Legs
Insert the bolts and add the nuts.
Clamp, drill and insert the bolts for the chair back.
There is an additional piece of wood that site under the arm rest. This piece of wood holds the seat bottom to the back. It's supported with (4) 3-inch screws.
(1) Top = 27 inches
(2) Sides = 18 1/8 inches
(5) Middle Support = 24 inches
Step 7: Adding Top to the Back Rest
I used a biscuit joiner, because I didn't want to see screws here. Using screws here would have been fine, as well.
Step 8: Installing the Seat Support
Pre-drill the 5 middle supports. One screw on both ends should be sufficient.
Place them in the frame. (Tip: I used a piece of scrap wood as a spacer to keep an even gap.)
Pre (5) Middle Support =22 1/8 inches
Step 9: Completing the Chair Back
Now clamp, pre-drill and screw them back together.
Step 10: Prep Work
Remove the two arms and give it a good sand to clean up the rough surface.
Step 11: Applying Stain
1. I applied pre-stain conditioner, per the instructions.
2. Apply stain with a brush.
3. Remove stain with a rag.
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4. Paint the two legs with high-gloss paint.
Step 12: Final Touch
After all the finish has dried, it is time to assemble by adding both of the arms.
Just inset the 4 bolts, 4 washers, 4 lock washers, and 4 nuts.
Step 13: Finish Product
For more in-depth information and visuals, check out the video.