*The pink 2 ft.1 in. rack beams are going to be a variable height depending on how tall you are when you rack the bar. In my case they came out at 2 ft. 1 in. (I am 5' 10")

More references go here.

THE MATERIAL LIST

12 count of 1/2 in. x 5 in. Hex Galvanized Lag Screw
12 count of 3/8 in. Zinc-Plated Flat Washer (25-Pack)
38 count of 1/4 in. x 5 in. Torx Powerlag T-Star Drive Washer Head Yellow Zinc Coated Lag Screw
10 count of 4 in. x 4 in. x 8 ft. Untreated Kiln-Dried Douglas Fir Dimensional Lumber
2 count 4 ft. x 8 ft. OSB Plywood
1 count of 1 in. x 41 in. Black Steel Pipe
2 count 1 in. Black Pipe Flange
8 count #8 x 1-1/4 in. Phillips Flat Head Zinc Plated Wood Screw

THE TOOL LIST

Miter Saw
Impact / Drill Gun (recommend both but you can get away with just an impact)
#8 Torx Bit
1/2" Socket for impact gun (i used a socket wrench for fun but damn my forearms were worked)
1" spade bit
3/4" spade bit
5/16 wood drill bit
11/64 wood drill bit
Right angle tool can definitely help
Hammer or mallet will definitely help

Step 1: Step 1

Use Lag Bolts here.

* Remember to pre drill and drill down to hide the head of lag bolts.

Step 2:

Tighten your flange around the black steel pipe and screw each end in. Use Lag Bolts on the bottom.

* Remember to pre drill and drill down to hide the head of lag bolts.

Step 3: Step 3

Use Lag Bolts again and drill them at an angle.

Step 4: Step 4

Use lag bolts where the arrows point and use the torx screws for the other parts. I put the torx screws in at an angles for the bottom of the green/pink beams. Then I drill through the top with one screw into the green/pink beams.

* ALWAYS PRE-DRILL HOLES will a smaller drill bit than the width of your screw/bolt.

Step 5:

Use torx screws one on top one on bottom. Rinse and repeat.

The pink rack beams are going to be a variable height depending on how tall you are when you rack the bar. In addition cut the tops of the pink beams at 7-10 degree angle. This will keep the bar from rolling off when racked.

Step 6: Last Step

I drilled the rig down into two osb plywood pieces. This was a game changer for stability.

Step 7: Bonus Addition: Dip Bars

This one is pretty easy add on if you are interested in expanding your rack's capabilities. I would go with a pipe that is 6" longer than the rack for grip to add/remove the bars more easily. As far as pipe diameter it is up to you. .5", .75", 1" all work. I used 1".

Introduction: DIY Squat Rack / Pull-Up Bar