Introduction: Lycra Sun Mask / Hood

About: Tim Anderson is the author of the "Heirloom Technology" column in Make Magazine. He is co-founder of www.zcorp.com, manufacturers of "3D Printer" output devices. His detailed drawings of traditional Pacific I…
If I'm in the sun all day long I'll get sunburned no matter how much sunscreen I put on.
If I wear SPF 50 sunscreen it helps, but it just means I get burned in 50 minutes instead of 1 minute :)

So I made myself a floral lycra sunhood. Like a ski mask, but to protect you from hot sun rather than cold wind.

I chose a colorful floral pattern so as to not scare people.
I haven't been shot as a fleeing robber yet.
In Mexico people smiled and yelled "Marcos!" at me because my mask reminded them of the Zapatista leader.

Looks like It's time to make some new ones.
This hood has been on some trips, it's no longer so elastic and the eye hole has gotten too big.
That's the effect of the UV that otherwise would have done the same damage to my skin.

Step 1: The Pattern

Here's the pattern. Cut two pieces like this from your cloth. Flip it over for one piece to make a left and right with the outside of the cloth facing out on both halves.
This pattern includes seam allowance of 3/8 inch all around the edge for a seam, no seam allowance around the eyehole.
The holes in the background mat are 1.25" apart for scale.

Lay the cloth flat, not stretched out, it's very elastic.
Mark it with a pencil. Cut to the outside of the paper.

The eyehole can be hemmed or not, or you can do a zigzag stitch around the edge. Lycra isn't terribly eager to unravel.

When doing the straight stitch for the seam, stretch the cloth out a lot, or your sewingmachine will bunch it all up and it'll be uncomfortable.

Plan to make a couple of these hoods, you'll change the pattern to fit your face better.

Step 2: In Action

Here I am in my sun gear in Kenya.
I'm at an island near Lamu near the Somali border.

No one complained that I looked weird.
If you're not a local you already look so bizarre it doesn't much matter what you've got on.